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ELECTRICAL WIRING HARNESS DESIGN SERVICES

NESTech engineers, with their rich, broad industry background along with their in depth of regulatory requirements work with various software tools and technologies to provide services in the field of electrical engineering.

We optimize resources through shared services model using various software tools

Services OFFERED

  • Wiring Harness Design
  • Vehicle Schematic Design
  • Harness 3D routed Design
  • Flattened Harness Model (Form board design)‏
  • Harness drawing creation
  • 2D to 3D Harness Conversion
  • Wiring Harness Group Model and Drawing Creation
  • Electrical Component Database Creation
  • Harness Product built support

BENEFITS

HARNESS DESIGN

Vehicle schematic creation
Logical Diagram creation with necessary symbols according to vehicle schematic and customer inputs

3D ROUTING SYSTEM

  • Connectors, Terminal placed in appropriate locations of CAD System Vehicle Background and harness routing
  • Complete Routing design with optimized routing path and routing design consideration using CAD System Cable module.
  • Harness 3D routing design helps the engineer to freeze routing design and install harness manually in the vehicle.
  • Identifies the connector locations for future updates.

Flattened Harness Model Creation (Form Board design)

Harness 3D Model Converted into Flattened Harness Model (Form board design) for Harness Manufacturing Mode.

Harness Drawing Creation

Required detail for Harness manufacturing like Connector Table, Circuit Data Table, Splice Table, Terminal Table, Twisted pair Tables, Bundle Tables and other tables are created parametrically which helps to reduce time to create 2D Harness Drawing manually. Schematic


ELECTRICAL HARNESS - CONVERSION

Creating 2D harness drawing from the physical Harness with reference to the existing harness drawing.

WIRING HARNESS GROUP MODEL AND DRAWING CREATION

  • Vehicle wiring Harness next Higher Level models (Harness group) created with complete Harness model, mounting clamps , Brackets , clips and Fasteners
  • Harness group drawing created with Harness 3D model with itís Background and description of harness parts like connectors, Terminals, clips
  • This drawing helps to identify how harness model routed on vehicle and easy to assemble on vehicle with help of connector description

ELECTRICAL COMPONENT DATABASE CREATION

  • Easy to access the part details in single entry
  • Both 2D & 3D drawings can be viewed clearly
  • Electrical part inputs received from Customer which they want to add in the database.
  • Collecting technical details for the part from available sources (Customer inputs, part supplier website, legacy database)‏
  • Inputting all collected data into the database which can now be used by the Customer easily for their requirement.

Projects Executed

WIRING HARNESS DESIGN

  • Preparing Wiring Diagram in Pro/Diagram.
  • Preparing Wiring Diagram in RSD (Routing System Designer).
  • Preparing Concept routing design for harness design for respective division.
  • Preparing Harness routing with respective trucks.
  • Preparing family table for similar harness with different dimensions to use different trucks.
  • Creating Manufacturing Drawings for wiring harness with form board structure with BOM.
  • Creating Arrangement drawings to show the harness routing.

TOP VEHICLE ASSEMBLY

  • Analysing TVA with Skelton based assembly and functional division of Truck using CORE structure and Agile Structure
  • Fixing issues and place components and assembly respective Functional division.
  • Correcting the TVA assembly as per the CORE Structure and Agile Structure.

Electrical Engineering Services - SAMPLE PROJECTS

Harness Design
Harness Design
Harness Design